Ultimate Engineering Study Guide - Questions & Answers
A combined cycle power plant has a net power output of 214 MW. Air enters the compressor of the Brayton cycle at 100 kPa and 37oC. The pressure ratio is 18, the turbine inlet temperature is 1620 K and the gases leaving the turbine are used to heat the steam of the Rankine cycle to 600oC and 6 MPa. The combustion gas leaves the heat exchanger (HRSG) at 420 K and the condenser pressure is 10 kPa. The isentropic efficiency of the compressor is 91%, the gas turbine isentropic efficiency is 93%, the steam turbine isentropic efficiency is 92% and the pump efficiency is 65%. The condenser sub-cools the water by 10oC (10oC less than the saturation temperature). Using variable specific heat analysis, determine: a. Rate of heat input in the combustion chamber, Qin in kW. b. Rate of heat transfer in the HRSG, in kW. c. Power input to the pump, in kW. d. Power input to the compressor, in kW. e. Net power output from the Brayton cycle, in kW. f. Net power output from the Rankine cycle, in kW. g. Overall efficiency.
Within the last month, the raw material price and consumable price combined has increased by 5.5%. If the throughput was 5 parts/hour, estimate the future throughput that has to take place in order to maintain a constant production cost. Consider the yield of this production is 90%. It is known that materials contained in each product weigh 2.5kg, materials (including consumables) cost is $100/kg, All equipment cost is $750,000 to be written off in 5 years with an average machine utilization of 45% over 24 hr/day, tooling cost is $200, the overhead rate (including labor) is $250/hr, energy cost is $25/hr, space and administration cost is $120/hr, and information (R&D, royalties, licenses) is $35/hr.